Engineering · Mock exam 2026 All mock exam questions
Mock exam · Section 3 · Calculation

Question 17

[4 marks] Simple familiar
The question

A lead–tin thermal-equilibrium diagram is shown.

Lead–tin thermal-equilibrium diagram on a grid: Temperature (°C) from 0 to 400 up the vertical axis against % Lead (Pb) from 0 to 100 along the horizontal axis. Two liquidus curves fall from 227 °C at 0% lead and from 327 °C at 100% lead to meet at 183 °C. A dashed horizontal line at 183 °C runs from 2.5% to 81%, and a dashed vertical line drops from the meeting point at 38.1%. Solidus and solvus curves bound the two solid fields at each side. Printed labels: 38.1%, 2.5%, 183 °C and 81%. The phase fields are not labelled.
a)

Identify the percentage of tin in the eutectic composition.

[1 mark] b)

Determine the percentages of solid and liquid in a 75% lead 25% tin alloy at 220 °C. Annotate the diagram to support your response.

[3 marks]
Watch the situation first

One tie line at 220 °C gives both percentages

This is the printed diagram. Watch the eutectic give part a), then the 75% lead alloy rise to 220 °C, the tie line reach the liquidus and the solidus, and the two arms turn into the percentages.

The printed diagram: % lead across, temperature up a) The eutectic is 38.1% lead, so it is 100 − 38.1 = 61.9% tin b) Go up the 75% lead line to 220 °C Draw the tie line to the liquidus (58%) and the solidus (85%) The alloy splits the tie line into arms of 17 and 10, 27 in all The arm towards the liquid gives the solid: 17 out of 27 The arm towards the solid gives the liquid: 10 out of 27 63% solid and 37% liquid, which add to 100% 0 10 20 30 40 50 60 70 80 90 100 0 50 100 150 200 250 300 350 400 % Lead (Pb) Temperature (°C) 38.1% 2.5% 183 °C 81% 100 − 38.1 = 61.9% Sn 75% Pb 220 °C liquid 58% solid 85% 17 10 % solid =1727× 100% ≈ 63% % liquid =1027× 100% ≈ 37%

Each phase takes the arm on the far side of the alloy. The alloy sits closer to the solidus, so there is more solid than liquid.

Now for the engineering

Drag the alloy and read both answers off one tie line

This is the printed diagram. Drag the orange point, or use the sliders. The point stays inside the lead-rich solid and liquid field, and the readings come off the same curves, to one decimal place. Watch the end readings change only with the temperature, while the percentages change with the alloy too.

0 10 20 30 40 50 60 70 80 90 100 0 50 100 150 200 250 300 350 400 % Lead (Pb) Temperature (°C) 38.1% 2.5% 183 °C 81%
Arm from the alloy to the liquidus Arm from the alloy to the solidus
Which arm gives the solid

This is the question. The curves give 58.4% and 85.3% Pb here, so the readout shows 61.7% solid and 38.3% liquid. Read to the whole percent, as you would on the paper, and the tie line runs from 58% to 85% Pb, the arms are 17 and 10, and the alloy is 17/27 = 63% solid and 10/27 = 37% liquid. Both pairs sit inside the accepted 59 to 67% solid and 33 to 41% liquid.

Slide the alloy along the 220 °C tie line and the end readings stay put, because they belong to the temperature. Only the arms and the percentages change.

A new temperature moves the tie line, so both end readings change. The closer the alloy sits to the solidus, the more of it is solid.

This is the swap. The near arm gives the other phase, and the swapped answers still add to 100%. At 75% Pb and 220 °C it gives about 38% solid (37% from the whole-percent readings), which earns neither calculation mark. The alloy sits closest to the phase you have most of, so check against the picture.

Just above 183 °C the ends close in on the printed 38.1% and 81%. Those printed values belong to 183 °C only. At 220 °C you must read the curves.

Marking guide · 4 marks

Work through the solution one mark at a time

Try each step yourself before you reveal it.

Step 1 · part a)Mark 1

Read the eutectic composition off the diagram, then take it from 100%.

$$\begin{aligned}\%\ \text{Sn}&=100-38.1\\&=61.9\%\end{aligned}$$

Why?

The eutectic point is printed as 38.1% lead, and the alloy is only lead and tin.

Marking

Accept 61.9% or 62% tin.

Do not accept 38.1% (the percentage of lead).

a) 61.9% tin

Marker: correctly identifies the percentage of tin in the eutectic composition from the diagram

Step 1 · part b)Mark 2

Annotation: draw a vertical line up from 75% Pb and a horizontal tie line at 220 °C through it. The tie line meets the liquidus at 58% Pb and the solidus at 85% Pb. Label both readings.

The printed diagram annotated. A dotted vertical line rises from 75% Pb, labelled 75% Pb, to 220 °C. A thick horizontal tie line at 220 °C, labelled 220 °C, joins the liquidus at 58% Pb, labelled liquid 58%, to the solidus at 85% Pb, labelled solid 85%. A small square marks the alloy on the tie line.
Why?

The lever rule needs the compositions of the liquid and the solid that coexist at 220 °C.

Marking

Accept liquidus reading 57–59% Pb and solidus reading 84–86% Pb inclusive, and subsequent FT marks.

Marker: correctly annotates the diagram to show the intersection of the 75% lead alloy and 220 °C, with the tie line meeting the liquidus and solidus

Step 2 · part b)Mark 3

Use the lever rule for the solid, with the arm from the alloy back to the liquidus.

$$\begin{aligned}\%\ \text{solid}&=\frac{\text{alloy}-\text{liquid}}{\text{solid}-\text{liquid}}\times100\%\\&=\frac{75-58}{85-58}\times100\%\\&=\frac{17}{27}\times100\%\\&=62.96\%\\&\approx63\%\end{aligned}$$

Why?

The fraction of solid is the lever arm on the liquid side of the alloy over the whole tie line.

Calculator use

Enter 17 ÷ 27 × 100. It gives 62.963.

Marking

Accept either solid or liquid being calculated first.

Accept 59%–67% solid inclusive.

Readings taken from the values printed at 183 °C (81%, 38.1%) do not earn the solid or liquid marks.

Marker: calculates the percentage of solid at 220 °C

Step 3 · part b)Mark 4

Use the lever rule for the liquid, with the arm from the alloy to the solidus.

$$\begin{aligned}\%\ \text{liquid}&=\frac{\text{solid}-\text{alloy}}{\text{solid}-\text{liquid}}\times100\%\\&=\frac{85-75}{85-58}\times100\%\\&=\frac{10}{27}\times100\%\\&=37.04\%\\&\approx37\%\end{aligned}$$

Why?

The fraction of liquid is the lever arm on the solid side over the whole tie line.

Calculator use

Enter 10 ÷ 27 × 100. It gives 37.037.

Marking

Accept 33%–41% liquid inclusive.

Accept percentage of liquid as 100 percent minus the percentage of solid.

b) 63% solid and 37% liquid

Marker: calculates the percentage of liquid at 220 °C

Putting it all together

Each phrase of the question gave you something

“the percentage of tin in the eutectic composition”
The printed 38.1% is on the lead axis. Tin is the rest, $100-38.1=61.9\%$.
“a 75% lead 25% tin alloy”
A vertical line at 75 on the % lead axis. The 25% tin is the same alloy described the other way round.
“at 220 °C”
A horizontal tie line at 220 °C, from the liquidus at 58% Pb to the solidus at 85% Pb. The printed 183 °C values do not apply here.
“the percentages of solid and liquid”
The lever rule. The solid takes the arm towards the liquid, $\frac{17}{27}\approx63\%$, and the liquid takes the arm towards the solid, $\frac{10}{27}\approx37\%$.
“Annotate the diagram to support your response”
The tie line with both readings labelled on the diagram earns Mark 2 on its own.
Common errors

If I had to guess where you might lose marks…

  • Giving 38.1% for a). That is the lead content of the eutectic, not the tin content.
  • Using the printed 183 °C values. Using 81% and 38.1% instead of reading the curves at 220 °C gives about 86% solid and earns neither calculation mark.
  • Swapping the lever arms. This gives 37% solid and 63% liquid. The solid fraction uses the arm between the alloy and the liquidus.
  • Calculating without annotating. If you do not draw the tie line and label the liquidus and solidus readings on the diagram, you forfeit Mark 2.
Compare with past QCAA questions

The past QCAA questions this one was modelled on

2024 Question 19
Calculation · 5 marks
Read the compositions of the solid and liquid off a 200 °C tie line for a 70% lead alloy, then use the lever rule for the percentages.
2025 Question 19
Calculation · 4 marks
Read the eutectic composition off a lead-tin diagram, then use the inverse lever rule for a 60% lead alloy at 200 °C.

All past QCAA Engineering questions

Only mark this done when you could do it without help. Reading the solution does not count.

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A Tangent Tuition mock exam question. It is not a past QCAA question, and Tangent Tuition is not affiliated with the QCAA.